Fully automatic, single head, fully enclosed GMP model type tube
filling and sealing machine.
The salient feature and the scope of supply is as follows.
1) The speed of the machine is up to 60 tubes per minute. It will
vary depending upon the size and type of product the tube.
2) It can fill up to 200ml of cream.
3) It can seal tube up to 40mm dia tubes.
4) It will have oval race track with Aluminum tube holder.
5) The indexing system will be of Ferguson type oil immersed.
6) The body is fully enclosed from all sides.
7) The machine will be cladded with pre-buffed SS sheet.
8) Over load protection of Conveyor.
Tube in- feed
9) Cassette type ( Tube Magazine ) in feed unit. The entire tube
box will be emptied in the cassette and one by one tubes will be
fed in to the machine.
10) The in feed unit will consist of inclined chute, vacuum
assisted tilting mechanism and mechanically controlled push rod for
automatic insertion of tubes in tube holders.
11) A separate switch for tube loading/stop command.
12) Vacuum pump will be provided for assisting tube transfer.
Print mark registration unit
13) A very accurate print mark registration unit will ensure
correct positioning oif tubes.
14) It will work on stepper motor and its controller.
15) Contrast scanner will be of Wenglore or Sick make.
1) Capable of filling liquid, semi viscous and viscous product.
2) All the contact parts to product will be of SS 316L.
3) Dosing is volumetric.
4) Rotary valve spool will be rotated pneumatically.
5) Dosing capacity from 3ml to 200 ml. Change in volume is carried
out with change of cylinder and piston.
6) One set of cylinder and piston forms the part of standard
7) It consist of nozzle and shutter rod prated pneumatically.
8) Fill is bottom up.
9) Combination of Air blow and positive shutter rod ensures drip
free cut off.
10) The unique feature is that the nozzle block height is
adjustable. This ensures the correct position of cutoff in the
11) The Hopper will be of SS316 of 45 lit capacity. And will have
12) The hopper will jacket for heating the product.
13) Ultrasonic level sensor will be provided on the hopper.
Sealing and Trimming.
1) The sealing unit will be hot air type which can seal lami as
well as plastic tube.
2) The heating system by Leister make ( Switzerland ) 3300 watt
heating Gun controlled by electronic thermo regulator.
3) The trimming/sealing unit will sealing unit will be
4) Cutting blade made of High speed steel.
5) One set of Digits ( 5 nos. each ) consist of 0 to 9. And
Alphabets as required.
6) Central hand wheel to adjust the height of the sealing and