1, The juice blending process is designed according to the formula
of the juice drink.
2, Usually, the juice blending process is: sugar preparation syrup,
syrup filtration, concentrated juice dilution, juice mixing
tank,Vacuum degasser, Homogenizer, UHT(Sterilization), CIP
3, For example: use concentrated juice to produce bottled juice.
Before the concentrated juice is prepared, it is necessary to carry
out the juice recovery, that is, adding an appropriate amount of
water to pre-dissolve and dilute the concentrated juice.
4, After that, it is sent to the mixing tank, and then the syrup
and other auxiliary materials are added, and the water is stirred
and the volume is adjusted.
Drinking Water Treatment Equipment → Syrup pot → Syrup Filter →
juice mixing tank → Vacuum degasser → Homogenizer →
UHT(Sterilization) → Washing, Filling, Capping 3-in-1 Machine For
Filling Juice → Bottle Inverted Conveyor Sterilization → Spray
Water Sterilization.(85℃) → Labeling Machine Code printer → Shrink
wrap packing machine→ Finished Products
Juice Processing System
Juice batching system: sugar pot, batching tank, duplex filter, homogenizer, vacuum degasser, tubular
ultra-high temperature sterilizer, heat preservation tank.
The heating method can be steam heating, sugar melting pot,
ingredient tank and beverage heat preservation tank can be made
into three layers of heat preservation treatment, the outermost
layer is heat preservation cotton, the middle layer is steam layer,
and the latter layer is material, so the heating speed is fast, the
heat loss is small, and the cost can be greatly reduced, so a steam
boiler needs to be configured.
★ UHT sterilizer is used for heating, sterilization, heat
preservation and cooling of juice drinks. This equipment is the
ideal equipment for prolonging the retention period of materials
through sterilization and cooling.
★ With a variety of safety protection measures and high temperature
alarm, low temperature reflux function. Materials and heating
medium are heated by non-contact heat exchange in their respective
sealing systems to ensure the health and safety of materials.
★ PLC control can be used to automatically control the heating
temperature, hot water temperature and steam flow regulation of
each section of the material.
★ The temperature can reach 115-135℃, and the temperature can be
reduced to 85-90℃ after cooling.
Washing, Filling, Capping 3-in-1 Machine For Filling Juice
Washing, Filling, Capping 3-in-1 Machine is a set of equipment with
high precision and speed to fill liquid. It adopts bottle-neck
block technology, not only avoiding second pollution to the
bottle-neck, but also realizing filling different specs of bottles
in one equipment, which greatly improved commonality of this
equipment. Production capacity is 2000 bottles to 250000 bottles
per hour. Main-frame machine adopts frequency controlling electric
motor, which is much convenient to adjust speed in scope of
Bottle Inverted Conveyor Sterilization.
The inverted bottle sterilization machine is a special equipment
for the hot filling production line which is developed according to
the process characteristics of the hot filling production line and
needs to be developed by itself.
The temperature of the whole process is controlled between 65-85℃.
When passing through the bottle pouring sterilizer, the bottle will
turn 360 degrees. The inverted bottle sterilizer use the high
temperature of the product to sterilize the bottle cap in a
specified time(28～30second), soften the seal of the cap, and
improve the cap and bottle.
Spray Water Sterilization.(85℃)
When passing through the spray sterilizer, the machine will spray a
certain temperature of water outside the bottle to achieve the
second step of sterilization. That is to say, for the products
after filling and capping, the bottle pouring sterilizer can
automatically turn the bottle 90° to put the bottle down, sterilize
the inner wall of the bottle cap through the material temperature,
and then pass the spray cooling machine.
The spray sterilizer adopts multi-stage treatments such as
circulating hot water spray sterilization, warm water pre-cooling
and cold water cooling, and has the advantages of water saving and
The spray sterilizer is mainly used for atmospheric sterilization
of various bottled, canned beverages, canned fruits and vegetables,
tea beverages for PET polyester bottles, cooling of juice drinks
after hot filling, and beverages containing steam and beer, thermos
Other machines in the production line
Water treatment system
★ Automation grade: Automatic / Semi-automatic
★ Capacity range: 250L—30T per hour can be chosen.
★ Material of three pre-filters:SUS304 / FRP
★ Membrane brand: HYDECANME/DOW/GE OSMONICS/Saehan/Toray
★ Optional device: water tank, sodium ion exchanger,UV
sterilizer,water storage tank
★ Water pump:NangFang pump
★ The vacuum degasser is used to degass the homogenized fruit juice
in the vacuum state, so as to prevent the oxidation of fruit juice
and prolong the storage period of fruit juice.
★ After degassing, the juice beverage can reduce or avoid the
oxidation of juice components, and reduce the change of color and
flavor of juice.
★ This equipment uses frame to combine vacuum pump, vacuum
degassing tank and delivery pump (screw pump) organically. It has
simple structure, convenient operation, easy maintenance, small
★ Homogenizer is mainly used for mixing, grinding and refining
juice drinks to avoid layering and improve the taste.
★ The shelf life is also improved, 3-5 times longer than the
original. The products are of good quality.
★ The wearing parts of the machine are durable, with stable and
reliable quality, high cost performance and low maintenance cost.
Washing Filling Capping Heads
★ The three functions of bottle washing, filling and capping are
composed in one body of the machine.
★ The rinsing, filling, capping machine is automatically controlled
★ Direct connection technology is used between air conveyor and
in-feeding starwheel to substitute in-feeding screw and conveyor.
It is easy to change the size of bottles.
★ The head of filling machine is made of better stainless steel,
which is firm and endurable.
Labeling machine with code printer
★ Our company have all kinds of OPP Hot Glue Labeling Machine,
Shrink Sleeve Labeling Machine, Cold Glue labeling machine and
adhesive labeling machine.
★ How to choose the labeling machine?Please tell us what kind of
labels you use on the bottles? How many labels you need to stick on
one bottle? What the shape of your bottles are? You better send me
the bottle pictures if convenient.
Film shrinking packing machine
★ The film shrink packing is used to pack scattered bottles into a
whole group.We have Manual wrapping Shrink Packing Machine,
Semi-Automatic PE Film Heat Shrink Packing Machine, L Type
Automatic PE Film Heat Shrink Wrapping Machine,Linear type High
Speed Automatic Shrink Packing and Color film orientation shrink
★ How to choose the machine? You need to tell us what kind of film
you need and what kind of bottle arrangement you need.