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GI Perforated Cable Tray Systems Automatic Roll Forming Production Machine

Categories Cable Tray Roll Forming Machine
Brand Name: BOSJ
Model Number: BOSJ-C
Certification: ISO,CE,SGS
Place of Origin: JIANGSU
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, T/T, Western Union, D/A, D/P
Supply Ability: 60 Sets Per Year
Delivery Time: 50-60 working days
Packaging Details: Suitable Size Container for Machine
Production Amount: 8-15m/min
Roller Material: Cr12
PLC System: MITSUBISHI,SIEMENS
Thickness: 1.2-2.0mm
Machine Type: Full Automatic
Function: Cable Tray,trunking system
Spare Parts: Punching mould
Operation Type: PLC Interface
Driven type: Gearbox
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    • Product Details
    • Company Profile

    GI Perforated Cable Tray Systems Automatic Roll Forming Production Machine

    GI Perforated Cable Tray Systems Automatic Roll Forming Production Machine factory


    Service from BOSJ

    BOSJ offer engineers to install and commision the machines at buyer's factory,and also train your workers to operate the machine.

    Guarantee: one year after finishing machine installation and commission at buyers' factory.

    24 hours response time

    a) Mechnical engineering team with 10 actual working experience

    b)Electrical engineering team with 10 actual working experience


    Cable Tray Roll Forming Machine


    No.NameType and sizeQuantity

    (KW)

    Power(kw)

    1De-coiler1 set
    2Straightener1 set4
    3Servo-feeder1 set4
    4Punching PressYANGLI GROUP1 set25
    5Punching Mould1 set
    6Conveying Table1 set
    7Roll Forming machineFull automatic control type1 set15
    8Collection table1set
    9Electric Control System1 set

    7.5


    1, Equipment capabilities

    It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

    Product speed by punching: 2.55m/min

    Continuous rollforming speed: 10-15m/min

    Material thickness: 1~2mm

    Material require: Q235 cold roll steel

    Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.


    2, Main composition of machine

    This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

    3,Each part major technical parameters


    3.1 Drive decoiler

    Material width:860mm

    Material weight:6000kg

    Material inner diameter:508mm

    Material outer diameter:1200mm

    Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

    Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.


    3.2 Flatting

    Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

    Flatting bound: material thickness 12mm, material width 100860mm

    Drive power: 5.5kw frequency conversion electromotor

    Speed reducer model: ZQ250

    flatting speed:310 m/min

    Parenthesis up and down a pair of fortified wheel


    3.3 Continual punching mould

    Amount: Each kind of width specification 1 set dies, total 6 sets

    Die require: Cr12 quench
    It finishes punching and cutting in one time.


    3.4 Servo feeding Device

    Servo electromotor power: 4.4kw

    Multistage type feeding, memory ten group of memory functions

    Man-machine contact surface numerical control system

    Uses Mitsubishi servometer


    3.5 Holds material (use in cushion section)

    The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.


    3.6 Guider

    A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.


    3.7 Main roll forming machine


    Main forming machine

    a. Type: double hanger gearing drive. Forming width is adjusted by

    automatic forming wall moving, it also can adjust height quickly.


    b. Insert the sheet plate which already perforated into the machine, through 18 stations to roll as the cable tray. It consists with the speed regulation alternating current machine, reducer, high-precision linear rails, gearbox (left and right side), the crosswise adjusting mechanism and one complete set of rollers. One set of roller can complete all type of the cable tray,type change can through the adjustment of the one side of machine by motor. The main body and the gearbox use the welding structure, de-stressing processing; the material of the gear is the 45 steel hard tooth surface. Forming technology of main forming machine is from Italy, it will guarantee high-precision.

    The roller uses the combinated structure, the speed difference and the forming resistance are small, the steel plate surface will be less wear; and also guaranteed the precision shape of the working piece with no scratch .The material of the roller is the GCr15 forging, after whole quenching then by numerical control processing, degree of hardness can reach HRC58-62; Has the characteristic with high strength, hardness, precision and long service life etc.


    Electric control system

    a. Full line is controlled by PLC control system with touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control) and modify the parameter to control the line. Also can check the running status, parameter and error indication etc...


    b. Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensures the safe of the equipment and operator.


    c.Machine side is equipped with the manual operation control panel for convenient worker to operate;


    Control styp: manual handle


    4,Produce condition

    capability: about 71.5kw

    gas fountain: 0.9 cube/min

    Production land area: 33m*3m


    5,Machine Parameter

    NO.ProjectUnitParameterRemark

    1
    MaterialTypeHigh strength steel
    Strength of material sheetMap≥350
    Thickness of material sheetmm1.2~2.0
    2Size of productionmm
    Reference the picture
    3Production speedm/minPunching speed 4m/min
    Forming speed 10m/min
    4Material of rollerGCr15 quenching treatment
    5Drive typeGear
    6PowerkwAbout 75
    7Electric control systemPLC variable frequency control
    8Dimensions(Length*width*height)m55X4X3.9

    Quality GI Perforated Cable Tray Systems Automatic Roll Forming Production Machine for sale
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