Bead Mill Wet Grinding Machine with 100L Cylinder Volume Zirconia Beads and Mechanical Seal for Industrial Applications

Product Description:

The Bead Mill is an advanced industrial grinding machine designed to provide efficient and precise wet grinding for particle size reduction. With a substantial cylinder volume of 100 liters, this bead mill is engineered to handle large-scale production needs across various industries. Its robust construction and versatile functionality make it an essential piece of equipment for processes requiring fine and uniform particle dispersion.

One of the key features of this bead mill is its adaptability to a wide range of materials. It is especially suitable for grinding and dispersing substances such as paint, ink, pigment, agrochemical formulations, and other similar products. The bead mill’s wet grinding function ensures that particles are reduced to the desired size while maintaining the integrity and quality of the material. This makes it an indispensable tool for manufacturers aiming to achieve consistent product performance and enhanced properties.

The bead mill utilizes high-quality grinding media made from zirconia, glass, and steel, each selected based on the specific requirements of the material being processed. Zirconia beads offer excellent hardness and wear resistance, making them ideal for ultra-fine grinding applications. Glass beads provide a cost-effective option with good density and chemical resistance, suitable for a variety of dispersing tasks. Steel beads are known for their durability and strength, perfect for heavy-duty grinding operations. The ability to choose from these bead materials allows users to optimize the milling process for efficiency, cost, and product quality.

Designed for industrial usage, this bead mill combines powerful performance with ease of operation. Its construction is built to withstand the demanding conditions of continuous production, ensuring long service life and minimal maintenance requirements. The 100L cylinder volume allows for processing large batches, improving throughput and reducing downtime. This makes the bead mill particularly suitable for industries where high-volume, high-quality grinding is essential.

The bead mill operates on the principle of wet grinding, where the material is mixed with a liquid medium to facilitate particle size reduction. This method is highly effective for dispersing pigments and other solid particles evenly within a liquid phase, resulting in improved product stability and appearance. The wet grinding process also helps to minimize dust and heat generation, contributing to a safer and more environmentally friendly manufacturing environment.

In summary, the bead mill is a versatile and powerful grinding solution ideal for industrial applications involving paint, ink, pigment, agrochemical products, and more. Its large 100L cylinder volume, combined with the choice of zirconia, glass, or steel beads, allows for tailored milling processes that meet specific production demands. The bead mill’s wet grinding capability ensures consistent particle size reduction, enhancing the quality and performance of the final product. Whether you are seeking to improve dispersion efficiency, increase productivity, or maintain product quality, this bead mill stands out as a reliable and efficient choice for your industrial grinding needs.

Features:

• Bead mill with high-quality ceramic inside parts for durability and efficiency
• Suitable for processing paint, ink, pigment, agrochemical, etc.
• Equipped with a sieve separator for effective separation
• Operates at speeds ranging from 1000 to 6000 RPM
• Features a reliable mechanical seal to prevent leakage
• Designed as a versatile bead mill for various industrial applications

Applications:

The Bead mill is an essential piece of equipment widely used in various industries for wet grinding applications. It is specifically designed to reduce particle size efficiently, making it an ideal choice for processing materials such as paint, ink, pigment, and agrochemical products. By employing a milling cutter mechanism and operating at speeds ranging from 1000 to 6000 RPM, the Bead mill ensures thorough and consistent grinding performance, resulting in finely dispersed and uniformly sized particles.

In the paint industry, the Bead mill plays a crucial role in enhancing the quality and stability of coatings. It helps achieve the desired viscosity and smoothness by breaking down pigment agglomerates and ensuring a uniform dispersion. This results in paints with improved color strength, better coverage, and a more appealing finish. Similarly, in ink manufacturing, the Bead mill is indispensable for producing inks with vibrant colors and excellent flow properties. The wet grinding process helps in dispersing pigments evenly, which directly influences the sharpness and consistency of printed materials.

For pigment processing, the Bead mill's wet grinding capability is vital to achieve fine particle sizes that meet industry standards. It allows for high-efficiency grinding while preserving the chemical properties of pigments, ensuring that the end products have enhanced brightness and durability. In the agrochemical sector, the Bead mill is used to grind active ingredients and formulations to improve their effectiveness and ease of application. The ability to control particle size distribution through wet grinding enhances the bioavailability and performance of agrochemical products.

Overall, the Bead mill’s versatility as a wet grinding machine makes it suitable for a wide range of applications where particle size reduction is critical. Its adjustable operating speed between 1000 and 6000 RPM allows customization according to the material characteristics and desired output quality. Whether for paints, inks, pigments, or agrochemicals, the Bead mill ensures efficient milling with reliable and repeatable results, making it an indispensable tool in modern manufacturing processes.

Customization:

Our Bead mill product offers extensive customization services to meet your specific processing needs. The Bead mill is equipped with a high-quality Sieve Separator to ensure efficient separation and optimal milling performance. Constructed from durable Stainless Steel (SS304/SS316), the Bead mill guarantees excellent corrosion resistance and long-lasting operation.

For enhanced temperature control during milling, the Bead mill features a Cooling Water Jacket, allowing you to maintain ideal processing conditions. The Bead mill also incorporates a reliable Mechanical Seal to prevent leaks and ensure smooth operation. With an operating speed range of 1000 to 6000 RPM, the Bead mill can be tailored to suit various material requirements and production scales.

Choose our customizable Bead mill services to optimize your milling process with precision-engineered components and flexible configurations designed for superior performance.